Nottingham City Transport company logo in white

Nottingham City Transport

Transforming a historic site into a future-ready electric bus depot

2 x 1800kVa

grid connections

15 x 150kW

Zerova DC Chargers installed (Phase 1)

30

Yutong single deck buses supported (Phase 1)

In March 2022, Nottingham City Transport (NCT) was awarded £15.2m of Department for Transport ZEBRA funding to transform its historic, partially listed depot at Trent Bridge into a fully electric depot. This is part of NCT’s overall goal for a 100% electric fleet by 2034, which will avoid 3,800 tonnes of CO2e every year once fully delivered.

Nottingham City Transport company logo in full colour
Zenobē electric vehicle chargers with Nottingham City Transport electric buses at Trent Bridge Depot.

The challenge

Following a competitive tender, Zenobē was named Principal Contractor to deliver end-to-end electrification of the operator’s depot – one of the largest projects of its kind to be executed in the UK, and the UK’s largest ever single electric vehicle bus fleet transaction.

The south section of the depot is a heritage-listed building, meaning the electrification design had to satisfy planning advisors and the local council without impacting the existing listed structure, without any visible external cabling, and with minimal reverse parking – reducing the options for the parking plan and requiring a space-saving solution.

A weak existing roof structure in the north garage risked introducing construction unknowns and delays if not properly assessed before work began.

Space and commercial constraints in both garages limited where charging infrastructure could go, with more severe constraints in the south garage than the north.

With 30 diesel buses still due to be electrified in a future Phase 2, any new equipment risked becoming redundant or needing costly rework if it wasn’t designed with future expansion in mind.

Bringing the required two 1,800kVA grid connections to site meant routing a 1.8km cable via a canal bridge and a railway bridge, each with its own design requirements and cost implications.

As with other live depots we’ve electrified, construction needed to happen while NCT’s bus services kept running, minimising disruption to day-to-day operations and health and safety risk.

The solution

Through a public procurement exercise, NCT selected Zenobē as its electrification partner. Zenobē completed Phase 1 in May 2024, with on-site infrastructure work finished on time and on budget. Zenobē’s key responsibilities included: completing final designs of the depot based on site visits and consultations with heritage experts and local teams; completing a peak power analysis and proposing a charging strategy based on available grid capacity; bringing power to site, including assessing options and supporting NCT’s decision-making on the best approach; installation and commissioning of infrastructure (plinths, transformers, LV panels, chargers, trenching, cabling, containment and ductwork, task lighting); and integration of the electric vehicles and infrastructure.

For the listed building, we consulted with a team of planning advisors to ensure the electrification design was in line with requirements, sympathetic to the style and architecture of the building, and would be approved by the local council.

For the weak roof structure in the north garage, we used our supply chain of structural engineers to produce feasibility studies followed by detailed construction designs during delivery – minimising construction risk and ensuring the project was delivered on time and within budget by avoiding unknowns existing prior to delivery.

In the north garage, we worked with the existing fabric of the building to make space for charging infrastructure, clearing four bricked-up arches to install chargers while maximising the space available. We consulted with NCT and designed all equipment, including private substations and LV panels, to be expandable to eventually meet the full depot’s electrification needs once Phase 2 is complete.

To reduce the cost of the two 1,800kVA grid connections, we negotiated and procured the contestable element of the grid connection works ourselves, obtaining prices from a range of Independent Connection Providers (ICPs) and asset values from a range of independent Distribution Network Operators (iDNOs) to significantly lower costs for NCT.

Similar to our approach with Oxford Bus Company at their Cowley Depot and at National Express’s Coventry depot, we phased the construction, in consultation with the operator, so that all services could continue running throughout the delivery programme. Given the impact of shutting down parts of the depot on day-to-day operations and health and safety risks, we collaborated closely with the local team to mitigate any problems and communicate changes. All onsite works were completed on time.

During the build, NCT requested the addition of specific fire suppression hardware to be retrofitted onto the chargers installed on-site as an extra layer of safety. We worked with NCT on procuring this equipment and project managed the retrofitting of these chargers while ensuring warranties were not compromised.

Charger leads are expensive to replace, so we worked with the customer to review several lead protection options to minimise ongoing costs. The final design includes a charger cable ‘basket’ that reduces the risk of trailing leads in the depot, which can easily be run over and damaged. Our smart charging and load management system has also been installed at the site to optimise vehicle charging windows in the most cost-effective and operationally efficient manner.

The outcome

Phase one of the electrification of Nottingham City Transport’s Trent Bridge depot is now complete, with phase two in progress. 30 fully electric single deck Yutong buses are now in operation from the depot, with more to come in 2025 as phase two is completed.

In December 2024, data from the Department for Transport reported that Nottingham saw a 10% rise in passenger numbers versus 2023, following the region’s Bus Service Improvement Plans (BSIP). Along with discounted travel and bus priority schemes, the delivery of electric buses to the city’s fleet was cited as one of the notable successes of the plan.

“Nottingham City Transport has been committed to reducing its emissions for several years and has trialled and used a number of alternative fuels since 2007, starting with ethanol buses and more recently our bio-gas double deckers. Electric buses are the next obvious step on our journey, enabling our continued support of the city's aim to be carbon neutral by 2028.

As a new technology and “fuel” for NCT, we have valued and benefited from the support, knowledge and expertise that our partners in the project, particularly Zenobē, have been able to provide during the planning, installation and introduction of our electric single deck buses. It has been a huge team effort and we thank Zenobē for the important part they have played in achieving our ambitions.”
Photo of Anthony Carver
Anthony Carver-Smith
Head of Marketing and Projects, Nottingham City Transport

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Peter Smith

Head of Product

Pete leads Zenobē’s growing team of Product specialists across all areas of the business. His team oversee our R&D as well as product development in both hardware and software.

 

He has been working in the European E-Mobility sector from over ten years, specialising in the design, build and delivery of software systems for EV Charging.